Longsheng

estampage?

1.Design et moule et moule et moule et moule Faire

Une fois que le client a soumis les fichiers CAO comme requis, le js avec 20 ans de la piste de 20 ans L'expérience optimisera le schéma de conception pour garantir la conformité aux exigences d'estampage de précision. Ils utilisent des logiciels avancés pour concevoir des moules de stamper en métal de haute précision qui répondent aux spécifications strictes requises par les clients.

2. Sélection et coupe des matériaux

Selon les exigences d'ingénierie, à partir de plus de 50 matériaux métalliques (tels que l'acier inoxydable, l'aluminium, le cuivre, etc.) pour sélectionner la plaque appropriée. JS provides a fast material matching service that supports direct Les requêtes après les spécifications du produit sont téléchargées, raccourcissant le temps de décision.

3. Data-TranslateID = "3EA67125A5020A85921C94285FF20887" Data-Pos = "3" Data-Len = "27" Data-V-7B79C893 = ""> Stamping à grande vitesse

Dans l'équipement d'estampage automatique, l'emboutissage, la flexion, l'étirement et d'autres processus sont achevés en un seul estampage sur le processus métallique.  La ligne de production intelligente de JS offre une livraison rapide en 1 à 2 semaines , avec un augmentation de l'efficacité de 20%, en particulier pour les commandes en vrac.

4. traitement de surface et inspection de qualité

Après l'estampage, fournissez le retrait de la bavure, le placage, la pulvérisation et d'autres services à valeur ajoutée. js utilise plus que 30 standards de données, 79C893 ="> js avec le système d'inspection de la vision de l'intelligence artificielle, à plus de 98% de taux de qualification du produit et réduisez les retouches.

5. Production durable

En utilisant le système de recyclage des déchets, la consommation d'énergie dans le processus d'estampage est réduite de 15%, ce qui répond aux exigences de la protection de l'environnement. Dans le processus, sachait une SPEA-V-V-7B79C893 = "> dans le processus, a SCOY ordres.

équipement?

1. Hydraulic stamping equipment: Driven by hydraulic system, it is suitable for high-precision stamping of large metal sheets and is commonly used in the production of automobile overlay or heavy machinery structure.

2. Équipement d'estampage hydraulique: Le système hydraulique offre une pression stable, adaptée à l'estampage des travaux métalliques qui nécessitent une haute précision, comme la formation de poutres d'automobile et de structures de machines lourdes.

3. Presses d'estampage mécanique: entraîné par un mécanisme de canne de vitesses, Convient pour une grande production de métaux à haut débit. it est caractérisé par une efficacité de données élevé et une hauteur de données et une hauteur de données élevé stabilité.

4. cnc maline machines:

5.Servo stamping presses: Utilisation des servomoteurs pour contrôler la course et la pression avec précision, il convient à l'estampillation du traitement métallique de l'énergie en aluminium, des alliages de magnésium et des autres matériaux légers, et peut économiser plus d'énergie à 30% que l'équipement traditionnel que l'équipement traditionnel.

6. Machines de cisaillement: Il est spécialement conçu pour couper les feuilles de métal en ligne droite et est souvent utilisée à l'avant d'une ligne d'estampage pour traiter des bobines ou des plaques de grande taille.

7. bend machine: Il s'agit d'une méthode couramment utilisée dans le traitement structurel pliant ou 3D des feuilles de tôles pour atteindre la flexion et la formation de la moisissure.

8. Fine Blanking Prestes: Grâce à la combinaison de la technologie d'estampage et de cisaillement, un processus métallique d'estampage gratuit et de haute qualité, Applied to Gear Gears composants.

9. Systèmes d'estampage assistés par laser: L'efficacité de traitement de l'estampage du métal est améliorée par la combinaison de la précut et de l'estampage au laser.

Fabrication?

1. Principes du processus

• "> " Spandi-V-79C893 = ">"> " Spandi moule et presser. approprié pour complexer 3D Bonnets.
• La fabrication de tôles implique principalement la coupe, la flexion et la soudage , se formant progressivement par équipement de coupe ou de flexion, souvent utilisé dans des structures simples telles que le châssis Shell.

2. Dépendance des équipements et des moisissures

• Metal Stamping relie on High-Precision Metallic Stamples et des pressions professionnelles fois.
• theepet "> farmage-len =" 189 "data-v-7b79c893 ="> ">"> ">"> farmage utilise généralement des machines de découpe laser CNC, une machine à flexion et d'autres équipements généraux, n'ont pas besoin de personnaliser la matrice, il a donc une forte flexibilité.

3. Degré de déformation du matériau

• L'ajustement métallique réalise la structure complexe par une déformation plastique profonde et nécessite une ductilité matériale élevée du matériau.
• Sheet metal  Fabrication est principalement superficiel ou coupe, adaptée à la production de feuilles non standard sans standard de feuille non super parties.

4. Effectif et coût

5. Qualité de surface

• L'ajustement métallique peut être obtenu au moyen de Metallic timbale au niveau micromètre (± 0,01mm) et libre de burr lisse en douceur surface.
• Parce que la tôlerie Fabrication Dans le multiplicité à multiplesser, à l'épreuve, à une épisode multiples,

In short, metal stamping is a subtractive+plastic forming technology driven by metallic stamp, while sheet metal fabrication is a combination of cutting and bending, which complement each other to meet the needs of different industries.

What are the applications of combining composite materials with metal stamping?

1.Car lightweight components

• Application: JS helps car companies reduce weight by more over 30% maintaining crash collision safety combining metal stamping structural components, such as frame crossbeams, with carbon fiber composites. Metal stamping parts are formed by a metal stamp process that provides high rigidity support in key areas, while composite material covers non-bearing areas to reduce overall weight.
• Technical highlights: JS's CNC machining technology can accurately control the tolerance (±0.005mm) of metal punch to ensure seamless connection with composites and reduce assembly errors.

2.Aerospace heat resistant components

• Application example: A satellite project combines titanium alloy punch and ceramic matrix composites for use in rocket engine nozzles. Metal stamping parts can withstand high temperature and pressure environment, while the outer layer of composite material provides thermal insulation.
• Technical highlights: JS's automated production line can complete metal stamping and composite material coating at the same time, shorten the production cycle to 60% of traditional processes and achieve a yield rate of 98%.

3.Consumer electronics cooling module

• Application example: The high-end smartphone heat sink adopts the aluminum alloy stamping frame and graphene composite integrated design. Metal stamping parts are processed by metal stamp technology to ensure the electromagnetic shielding performance of the finished product, while composite materials effectively conduct heat.
• Technical highlights: JS's precision machining technology can achieve 0.02mm of micropore processing to meet the density requirements heat dissipation holes, while reducing overall thickness by 0.5mm through material composite.

4.Medical devices

• Application example: Stainless steel stamping frame and PEEK composite material for external fixation support of orthopedics. Metal stamping parts provide precise support, while composite materials reduce weight and prevent X-ray interference.
• Technical highlights: JS's flexible manufacturing system supports small volume customization of production, up to 7 working days from design to delivery, and serves multiple international medical device manufacturers.

5.New energy storage systems

• Application example: The battery shell adopts the composite structure of aluminum magnesium alloy punch and fiberglass composite to ensure mechanical strength and improve corrosion resistance. 
• JS's process can reduce the weight of the casing by 18% while improving battery life through simulation.

Which industries does metal stamping help?

1.Automotive industry

This is definitely the biggest beneficiary! Think about it, how many things on a car are stamped out of metal? Doors, roofs, hoods, trunk lids and other shells (body coverings), the supporting skeletons (frames, chassis parts), and various brackets, brackets, fuel tanks, exhaust pipe parts, etc., are too numerous to count.

Stamping allows automakers to produce these key parts quickly and cheaply, and with stable quality. Now everyone is pursuing lighter and more fuel-efficient cars, and materials such as high-strength steel and aluminum alloys are also mainly handled by advanced stamping technology.

2.Home appliance industry

Many of the shells of home appliances such as refrigerators, washing machines, air conditioners, microwave ovens, ovens, and range hoods are stamped out of metal plates. Stamping ensures that these parts have regular shapes and accurate sizes, making home appliances look beautiful, easy to install, and durable to use.

3.Electronic products industry

Computer cases, laptop shells, server cabinets, metal brackets inside mobile phones, connectors, heat sinks, metal shells and chassis of various electronic devices, all of which require very precise metal parts. Stamping technology, especially precision stamping, can efficiently and in large quantities produce these small parts with high size requirements and complex shapes, which is essential for the manufacture of electronic products.

4.Industrial equipment and machinery industry

Shells, protective covers, bases, brackets, gears, sprockets, conveyor belt parts, motor housings, pump body parts, etc. of various machine equipment. Stamping provides a large number of sturdy and reliable structural parts and functional parts for these industrial equipment, and is one of the basic links in equipment manufacturing.

5.Other fields

• Aerospace: Non-load-bearing structural parts, brackets, panels, etc. inside some aircraft (very high requirements).
• Medical equipment: Some instrument shells, brackets, surgical instrument parts, etc. (with requirements for precision and cleanliness).
• Lighting industry: Lamp housings, reflectors, lamp holders, etc.

What are the restrictions on stamping materials for engine blades?

1.High temperature stability

Leaves need to work in a high temperature (800°C to 1100°C) gas environment for a long time, the material needs to resist creep, oxidation and low thermal expansion coefficient.

• Typical materials: Nickel based superalloys (such as Inconel 718), titanium alloys (Ti-6Al-4V).
• Technical response: JS company uses vacuum heat treatment and surface coating (such as DLC or ceramic coating) to improve the material's high temperature resistance.

2.Mechanical strength and fatigue life limitations

• The blades need to withstand centrifugal force, vibration, and thermal stress, and the materials need high yield strength (≥800MPa) and excellent fatigue resistance.
• Typical materials: ultra-high strength steel (e.g. Maraging Steel), directional solidification alloys.
• Technical response: JS's precision stamping equipment achieves micrometer level tolerance control (± 0.005mm), reducing the risk of stress concentration.

3.The contradiction between lightweight and specific strength

• Density must be reduced while maintaining strength to increase the thrust to weight ratio of the engine.
• Typical materials: Titanium alloy, carbon fiber reinforced composites (CFRP).
• Technical response: JS adopts topology optimization design to embed lightweight composite reinforcement ribs in metal stamping parts to reduce weight by over 20%.

4.Material processability limitations

• High-strength materials, such as nickel alloys, have severe job hardening and are prone to cracking, while titanium alloys exhibit significant knife stabbing.
• Technical response: JS uses gradient stamping technology, combined with professional lubricating oil and multi-process forming technology, to reduce the risk of material tearing.

5.Corrosion resistance and oxidation limitations

• Sulfide and chloride in gas can easily cause material corrosion and shorten blade life.
• Typical material: Corrosionresistant alloys such as Hastelloy X, surface nitrogen treatment.
• Technical response: JS's precision cleaning and passivation process can remove stamping residue and combine with anodic oxidation to improve corrosion resistance.

How does JS's material library match the needs of the automotive industry?

Core advantages of JS material library

1.High-strength and lightweight materials

• Typical materials: 6 series/7 series aluminum alloy, titanium alloy, carbon fiber composite.
• Application scenarios: Body coverings, battery pack Case, suspension system Component.
• Strengths: 30%-50% weight loss, improvement, a tensile strength over 600MPa.

2.Corrosion resistant and high-temperature resistant materials

• Typical materials: 316L stainless steel, 625 heat resistant alloy, PEEK plastic.
• Application scenarios: Exhaust system components, high temperature bracket for electric drive system, fuel cell bipolar plate.
• Strengths: Spray corrosion resistance of more than 2,000 hours, long-term working temperature up to 300℃.

3.Precision processing specialized materials

• Typical materials: Copper alloy (C18150), mold steel NAK80, optical grade PMMA.
• Application scenarios: Sensor precision Shell, motor gears, car light reflectors.
• Advantages: Processing tolerance ±0.005mm, surface roughness Ra <0.4μm.

4.Environmentally friendly and sustainable materials

• Typical materials: Recycled PA66, biobased PLA, low VOC ABS.
• Application scenarios: Interior, charging station housing, child safety seats, etc.
• Strengths: Reduced carbon emissions by 40% and EU RoHS certification.

Material solutions for the automotive industry

Differentiation in JS

• Technology integration capability: Seamless integration CNC machining, 3D printing, surface processing and other technologies to achieve integrated manufacturing of complex parts.
• Materials Database: A physical/chemical performance database covering more than 50 materials that supports the selection of AI assisted materials.
• Sustainability certification: 100% material traceability through IATF 16949 and ISO 14001 system certification.

Summary

Metal stamping, as the cornerstone process of modern industry, has permeated dozens of fields such as automobile, electronics, healthcare, aerospace and so on. Regardless of the type of complex and irregular structures, stamp metal technology achieves one-off molding of complex structures by balancing strength, precision and cost efficiency through the synergy of high-precision molds and presses.

In the future, as smart factories and green manufacturing advance, stamp metal will continue to define the limitless possibilities of industrial manufacturing in an efficient and low-carbon manner.

Disclaimer

The content on this page is for general reference only. JS Series makes no express or implied warranties regarding the accuracy, timeliness, or applicability of the information provided. Users should not assume that the product specifications, technical parameters, performance indicators, or quality commitments of third-party suppliers are completely consistent with the content displayed on this platform. The specific design feature, material standards, and process requirements of the product should be based on the actual order agreement. It is recommended that the purchaser proactively request a formal quotation and verify product details before the transaction. For further confirmation, please contact our customer service team for professional support.

JS Team

JS is an industry leading provider of customized manufacturing services, dedicated to providing customers with high-precision and high-efficiency one-stop manufacturing solutions. With over 20 years of industry experience, we have successfully provided professional CNC machining, sheet metal manufacturing, 3D printing, injection molding, metal stamping and other services to more than 5000 enterprises, covering multiple fields such as aerospace, medical, automotive, electronics, etc.

We have a modern factory certified with ISO 9001:2015, equipped with over 100 advanced five axis machining centers to ensure that every product meets the highest quality standards. Our service network covers over 150 countries worldwide, providing 24-hour rapid response for both small-scale trial production and large-scale production, ensuring efficient progress of your project.

Choosing JS Team means choosing manufacturing partners with excellent quality, precise delivery, and trustworthiness.
For more information, please visit the official website: jsrpm.com

FAQs

1.What is the definition of metal stamping?

The process of manufacturing parts by applying pressure on metal materials by mould and press is characterized by high precision and high efficiency.

2.Key points of stamping mold design?

In order to optimize processing cost and production efficiency, attention should be paid to reasonable structure, material strength and abrasion resistance, accurate control of suitable clearance and slope removal, and ensure stamping accuracy, mold life and operation safety.

3.What are the characteristics of aerospace stamping parts?

High-strength and lightweight materials (titanium alloy/hyperalloy), precision molds, multi-process stamping are required, with high temperature resistance, high pressure resistance, micrometer level tolerances, lightweight structure, etc.

4.What are the application fields of metal stamping?

Widely used in automotive, electronics, home appliances, medical, aerospace, new energy, construction, manufacturing structural components, precision parts, lightweight components and other fields.

Resources

Progressive stamping

Cutting

Electrical enclosure

JS

Expert en prototypage rapide et fabrication rapide

Spécialiser dans l'usinage CNC, l'impression 3D, la coulée d'uréthane, l'outillage rapide, le moulage par injection, la coulée de métal, la tôle et l'extrusion.

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