Longsheng

金属スタンピングの中核原理は、高精度の金型を使用して、高効率、低消費量、良好な一貫性の利点を持つ特定の形状にプレスまたは伸ばすことです。

1。 data-len = "30" data-v-7b79c893 = ""> 精度と一貫性

金属スタンプ金型CNC加工技術、耐性精度±0.005mm、

2。 data-len = "26" data-v-7b79c893 = ""> 生産性

金属スタンプ金型はすぐに切り替えることができ、1時間あたり数百個のピース​​を生成することができます。生産、ホームアプライアンスケーシングや3C製品構造コンポーネントなど。

3.コストの利点

金型は何千回も再利用でき、時間の経過とともにユニットコストを希釈し、85％を超える材料利用率を達成できます。  特にアルミニウム合金やステンレス鋼などの高価値材料の場合

4.コンプレックス形状処理機能

複数のプログレッシブ金型を通して、パンチング、曲げ、ストレッチのプロセスを完了することができます。 href = "https://jsrpm.com/industry/automotive">新しいエネルギー車のバッテリートレイ。

metal spants サポートカスタムデザイン金型パラメーターを調整することにより、異なる産業。

作成

顧客が必要に応じてCADファイルを提出した後、は、設計スキームを最適化して、精密スタンピング要件へのコンプライアンスを確保します。彼らは高度なソフトウェアを使用して、顧客が必要とする厳しい仕様を満たす高精度のメタルスタンパー金型を設計します。

2。 data-len = "30" data-v-7b79c893 = ""> 材料の選択と切断

エンジニアリング要件によると、50を超える金属材料（ステンレス鋼、アルミニウム、銅など）から適切なプレートを選択します。

high-speed

自動スタンピング装置では、スタンピング、曲げ、ストレッチングなどのプロセスが金属プロセスの単一のスタンピングで完了します。  JSのインテリジェントプロダクションラインは、1〜2週間で速い配信を提供します、特にバルク注文の場合、効率が20％増加します。

data-pos = "0" data-len = "3" data-v-7b79c893 = "" "> 4。 data-len = "40" data-v-7b79c893 = ""> 表面処理と品質検査

スタンピング後、burr除去、めっき、噴霧、その他の付加価値サービスを提供します。 廃棄物リサイクルシステムを使用して、スタンピングプロセスのエネルギー消費は15％減少し、環境保護の要件を満たします。

1。 data-len="28" data-v-7b79c893="">Hydraulic stamping equipment: Driven by hydraulic system, it is suitable for high-precision stamping of large metal sheets and is commonly used in the production of automobile overlay or heavy machinery構造。

data-pos = "0" data-len = "3" data-v-7b79c893 = "" "> 2。 data-len="28" data-v-7b79c893="">Hydraulic stamping equipment: 油圧システムは、自動車ビームや重機の構造の形成など、高精度を必要とする金属ジョブをスタンプするのに適した安定した圧力を提供します。

ホームアプライアンスシェル、3C製品メタルブラケットなど、高速、大きなスタンピングメタル生産に適しています。 data-pos = "186" data-len = "78" data-v-7b79c893 = "" "> それは高い生産効率と高い安定性によって特徴付けられます。

data-pos = "0" data-len = "3" data-v-7b79c893 = "" "> 4。 Data-V-7B79C893 = "" "> cncスタンピングマシン：

5.Servoスタンピングプレス： サーボモーターを使用してスタンピングストロークと圧力を制御するために、アルミニウム、マグネシウム合金、その他の軽量材料の金属処理、その他の軽量材料を維持するのに適しています。

6。 Data-V-7B79C893 = "" "> せん断機： それは直線の金属シートを切断するために特別に設計されており、多くの場合、スタンピングラインの前面でコイルまたは大きなサイズのプレートを処理するために使用されます。

7。 data-len = "16" data-v-7b79c893 = ""> ベンドマシン： これは、折りたたみまたは3D構造処理で一般的に使用されるメソッドであり、金型のプレスを介して曲げと形成を実現するためのシートメタルシートの3D構造処理です。

8。 data-len = "21" data-v-7b79c893 = ""> 細かいブランキングプレス： スタンピングとせん断技術の組み合わせ、burrフリーで高品質のスタンピングメタルプロセス、 9。 data-len = "31" data-v-7b79c893 = ""> レーザー支援スタンピングシステム： スタンピング金属の処理効率は、特に不規則な表面または高強度鋼の精密処理のために、レーザー先入観とスタンティングの組み合わせによって改善されます。

<<<<<<<スタンプ型とプレス。

シートメタル製造には、主にカッティング、曲げ、溶接 を介して徐々に形成されます。

2。 Data-V-7B79C893 = ""> 機器とカビの依存関係

• メタルスタンピングは、高精度の金属スタンプのモールドに依存しています。 Times。
• sheet Metal 3。 data-len = "27" data-v-7b79c893 = ""> 材料変形度
  • 金属スタンピングは、深いプラスチックの変形を通じて複雑な構造を実現し、材料の高い材料延性を必要とします。
  • SHETE METAL babadation 部品。

  比較項目 メタリックスタンピング " v-v-79c Metal <スパンクラス="文 "" " Data-TranslateID = "C9F07EC5B158500D898F8A8FB17DDD28" data-pos = "0" data-len = "data-v-7b79c893 =" "" 単位コスト（大量生産） ≤0.5（年間100,000個のピース​​を生産する場合 $ 2-5（小さなバッチ）。 シングルピース生産時間（秒） 0.5-5（高速スタンピングは0.1秒未満に達する可能性があります）。 30-300（プロセスによって異なります）。 金型コスト（$ 1万） 5-50（複雑な金型の場合は高く）。 0.1-5（一部の部分は金型を必要としません）。 最小バッチエコノミー

  10,000個以上。
  1-100ピース。 典型的な生産サイクル 金型開発には2〜4週間かかり、大量生産は1週間から始まります。 金型の無料開発、シングルピース処理には3〜7日かかります。 材料利用率 85％-95％（進行性カビは廃棄物を減らします） 70％-90％（損失+コーナー材料の切断） 廃棄物処理コスト
  低（無駄が少なく、リサイクル値が高い）
  high（多くのスクラップがあり、追加の処理が必要です）。>

  5。 data-len = "15" data-v-7b79c893 = ""> 表面品質

  • 金属スタンピングは、 metallic マイクロメートルレベルの寛容（±0.01mm）とsimeod burr fry bur bur bur bur bur bur bur bur bur burr fry表面。
  • シートメタル

    略して、金属スタンピングはmetallic stamp, while sheet metal fabrication is a combination of cutting and bending, which complement each other to meet the needs of different industries.

    What are the applications of combining composite materials with metal stamping?

    1.Car lightweight components

    • Application: JS helps car companies reduce weight by more over 30% maintaining crash collision safety combining metal stamping structural components, such as frame crossbeams, with carbon fiber composites. Metal stamping parts are formed by a metal stamp process that provides high rigidity support in key areas, while composite material covers non-bearing areas to reduce overall weight.
    • Technical highlights: JS's CNC machining technology can accurately control the tolerance (±0.005mm) of metal punch to ensure seamless connection with composites and reduce assembly errors.

    2.Aerospace heat resistant components

    • Application example: A satellite project combines titanium alloy punch and ceramic matrix composites for use in rocket engine nozzles. Metal stamping parts can withstand high temperature and pressure environment, while the outer layer of composite material provides thermal insulation.
    • Technical highlights: JS's automated production line can complete metal stamping and composite material coating at the same time, shorten the production cycle to 60% of traditional processes and achieve a yield rate of 98%.

    3.Consumer electronics cooling module

    • Application example: The high-end smartphone heat sink adopts the aluminum alloy stamping frame and graphene composite integrated design. Metal stamping parts are processed by metal stamp technology to ensure the electromagnetic shielding performance of the finished product, while composite materials effectively conduct heat.
    • Technical highlights: JS's precision machining technology can achieve 0.02mm of micropore processing to meet the density requirements heat dissipation holes, while reducing overall thickness by 0.5mm through material composite.

    4.Medical devices

    • Application example: Stainless steel stamping frame and PEEK composite material for external fixation support of orthopedics. Metal stamping parts provide precise support, while composite materials reduce weight and prevent X-ray interference.
    • Technical highlights: JS's flexible manufacturing system supports small volume customization of production, up to 7 working days from design to delivery, and serves multiple international medical device manufacturers.

    5.New energy storage systems

    • Application example: The battery shell adopts the composite structure of aluminum magnesium alloy punch and fiberglass composite to ensure mechanical strength and improve corrosion 抵抗。 
    • JS's process can reduce the weight of the casing by 18% while improving battery life through simulation.

    

    Which industries does metal stamping help?

    1.Automotive industry

    This is definitely the biggest beneficiary! Think about it, how many things on a car are stamped out of metal? Doors, roofs, hoods, trunk lids and other shells (body coverings), the supporting skeletons (frames, chassis parts), and various brackets, brackets, fuel tanks, exhaust pipe parts, etc., are too numerous to count.

    Stamping allows automakers to produce these key parts quickly and cheaply, and with stable quality. Now everyone is pursuing lighter and more fuel-efficient cars, and materials such as high-strength steel and aluminum alloys are also mainly handled by advanced stamping technology.

    2.Home appliance industry

    Many of the shells of home appliances such as refrigerators, washing machines, air conditioners, microwave ovens, ovens, and range hoods are stamped out of metal plates. Stamping ensures that these parts have regular shapes and accurate sizes, making home appliances look beautiful, easy to install, and durable to use.

    3.Electronic products industry

    Computer cases, laptop shells, server cabinets, metal brackets inside mobile phones, connectors, heat sinks, metal shells and chassis of various electronic devices, all of which require very precise metal parts. Stamping technology, especially precision stamping, can efficiently and in large quantities produce these small parts with high size requirements and complex shapes, which is essential for the manufacture of electronic products.

    4.Industrial equipment and machinery industry

    Shells, protective covers, bases, brackets, gears, sprockets, conveyor belt parts, motor housings, pump body parts, etc. of various machine equipment. Stamping provides a large number of sturdy and reliable structural parts and functional parts for these industrial equipment, and is one of the basic links in equipment manufacturing.

    5.Other fields

    • Aerospace: Non-load-bearing structural parts, brackets, panels, etc. inside some aircraft (very high requirements).
    • Medical equipment: Some instrument shells, brackets, surgical instrument parts, etc. (with requirements for precision and cleanliness).
    • Lighting industry: Lamp housings, reflectors, lamp holders, etc.

    What are the restrictions on stamping materials for engine blades?

    1.High temperature stability

    Leaves need to work in a high temperature (800°C to 1100°C) gas environment for a long time, the material needs to resist creep, oxidation and low thermal expansion coefficient.

    • Typical materials: Nickel based superalloys (such as Inconel 718), titanium alloys (Ti-6Al-4V).
    • Technical response: JS company uses vacuum heat treatment and surface coating (such as DLC or ceramic coating) to improve the material's high temperature resistance.

    2.Mechanical strength and fatigue life limitations

    • The blades need to withstand centrifugal force, vibration, and thermal stress, and the materials need high yield strength (≥800MPa) and excellent fatigue resistance.
    • Typical materials: ultra-high strength steel (e.g. Maraging Steel), directional solidification alloys.
    • Technical response: JS's precision stamping equipment achieves micrometer level tolerance control (± 0.005mm), reducing the risk of stress concentration.

    3.The contradiction between lightweight and specific strength

    • Density must be reduced while maintaining strength to increase the thrust to weight ratio of the engine.
    • Typical materials: Titanium alloy, carbon fiber reinforced composites (CFRP).
    • Technical response: JS adopts topology optimization design to embed lightweight composite reinforcement ribs in metal stamping parts to reduce weight by over 20%.

    4.Material processability limitations

    • High-strength materials, such as nickel alloys, have severe job hardening and are prone to cracking, while titanium alloys exhibit significant knife stabbing.
    • Technical response: JS uses gradient stamping technology, combined with professional lubricating oil and multi-process forming technology, to reduce the risk of material tearing.

    5.Corrosion resistance and oxidation limitations

    • Sulfide and chloride in gas can easily cause material corrosion and shorten blade life.
    • Typical material: Corrosionresistant alloys such as Hastelloy X, surface nitrogen treatment.
    • Technical response: JS's precision cleaning and passivation process can remove stamping residue and combine with anodic oxidation to improve corrosion resistance.

    

    How does JS's material library match the needs of the automotive industry?

    Core advantages of JS material library

    1.High-strength and lightweight materials

    • Typical materials: 6 series/7 series aluminum alloy, titanium alloy, carbon fiber composite.
    • Application scenarios: Body coverings, battery pack Case, suspension system Component.
    • Strengths: 30%-50% weight loss, improvement, a tensile strength over 600MPa.

    2.Corrosion resistant and high-temperature resistant materials

    • Typical materials: 316L stainless steel, 625 heat resistant alloy, PEEK plastic.
    • Application scenarios: Exhaust system components, high temperature bracket for electric drive system, fuel cell bipolar plate.
    • Strengths: Spray corrosion resistance of more than 2,000 hours, long-term working temperature up to 300℃.

    3.Precision processing specialized materials

    • Typical materials: Copper alloy (C18150), mold steel NAK80, optical grade PMMA.
    • Application scenarios: Sensor precision Shell, motor gears, car light reflectors.
    • Advantages: Processing tolerance ±0.005mm, surface roughness Ra <0.4μm.

    4.Environmentally friendly and sustainable materials

    • Typical materials: Recycled PA66, biobased PLA, low VOC ABS.
    • Application scenarios: Interior, charging station housing, child safety seats, etc.
    • Strengths: Reduced carbon emissions by 40% and EU RoHS certification.

    Material solutions for the automotive industry

    <テーブルスタイル= "境界線崩壊：崩壊;幅：100％;境界線：1px;境界線：＃000000;" border = "1"> Industry demand JS material solution Automotive industry adaptation cases Lightweight Aluminum alloy+topology optimization design. A new energy car company has lost 3.2kg of battery pack weight and increased its range by 15%. Wear resistance POM+DLC coating. Automatic transmission valve body lifespan has been extended to 800,000 kilometers. Electromagnetic shielding Nickel plated graphite fiber. the onboard ECU improved anti-jamming by up to 40dB. Rapid iteration 3D printing nylon prototype. New air conditioning vents have a 60% reduction in the validation cycle.

    Differentiation in JS

    • Technology integration capability: Seamless integration CNC machining, 3D printing, surface processing and other technologies to achieve integrated manufacturing of complex parts.
    • Materials Database: A physical/chemical performance database covering more than 50 materials that supports the selection of AI assisted materials.
    • Sustainability certification: 100% material traceability through IATF 16949 and ISO 14001 system certification.

    

    Summary

    Metal stamping, as the cornerstone process of modern industry, has permeated dozens of fields such as automobile, electronics, healthcare, aerospace and so on. Regardless of the type of complex and irregular structures, stamp metal technology achieves one-off molding of complex structures by balancing strength, precision and cost efficiency through the synergy of high-precision molds and presses.

    In the future, as smart factories and green manufacturing advance, stamp metal will continue to define the limitless possibilities of industrial manufacturing in an efficient and low-carbon manner.

    

    免責事項

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    jsチーム

    JS is an industry leading provider of customized manufacturing services, dedicated to providing customers with high-precision and high-efficiency one-stop manufacturing solutions. With over 20 years of industry experience, we have successfully provided professional CNC machining, sheet metal manufacturing, 3D printing, injection molding, metal stamping and other services to more than 5000 enterprises, covering multiple fields such as aerospace, medical, automotive, electronics, etc.

    We have a modern factory certified with ISO 9001:2015, equipped with over 100 advanced five axis machining centers to ensure that every product meets the highest quality standards. Our service network covers over 150 countries worldwide, providing 24-hour rapid response for both small-scale trial production and large-scale production, ensuring efficient progress of your project.

    Choosing JS Team means choosing manufacturing partners with excellent quality, precise delivery, and trustworthiness.
    For more information, please visit the official website: jsrpm.com

    FAQs

    1.What is the definition of metal stamping?

    The process of manufacturing parts by applying pressure on metal materials by mould and press is characterized by high precision and high efficiency.

    2.Key points of stamping mold design?

    In order to optimize processing cost and production efficiency, attention should be paid to reasonable structure, material strength and abrasion resistance, accurate control of suitable clearance and slope removal, and ensure stamping accuracy, mold life and operation safety.

    3.What are the characteristics of aerospace stamping parts?

    High-strength and lightweight materials (titanium alloy/hyperalloy), precision molds, multi-process stamping are required, with high temperature resistance, high pressure resistance, micrometer level tolerances, lightweight structure, etc.

    4.What are the application fields of metal stamping?

    Widely used in automotive, electronics, home appliances, medical, aerospace, new energy, construction, manufacturing structural components, precision parts, lightweight components and other fields.

    Resources

    Progressive stamping

    Cutting

    Electrical enclosure