Longsheng

• 3D 프린팅 : 재료 옵션은 제한되어 있으며 (일반적으로 ABS, PLA, 티타늄 합금 등) 일부 재료는 약한 기계적 특성을 가지고 있습니다.
• JS는 항공 우주 등급 알루미늄 합금 및 고온 저항성 엔지니어링 플라스틱과 같은 50 개 이상의 재료 (금속, 플라스틱, 복합재)를 산업 등급 강도 및 부동산 내성 요구 사항에 충족시킵니다.
.
• CNC 가공 : 광범위한 재료 적응성이 있으며, 하드 합금 (예 : 스테인레스 스틸, 티타늄 합금) 및 고축성 재료 (예 : 탄소 섬유).
를 처리 할 수 ​​있습니다.
• js 기술 하이라이트 : CNC 장비 복잡한 표면 가공 를 지원하는 경우 0.02mm의 의료 과정을 보여줍니다. 기능.

3.Differences in process 특성

• Choose 3D printing: When requirements focus on quick iterations, complex structure validation, or low-cost trial and error.
• Select CNC prototyping: When the goal is functional testing, high precision production preparation, or material performance validation.

Which industries rely the most on rapid prototyping technology?

According to the characteristics of online CNC processing and 3D printing business of JS, the application of rapid prototyping technology is analyzed below:

Automotive industry

1.JS technology association:

• Lightweight aluminum alloy/carbon fiber prototypes available to support quick iterations of streamlined components.
• 3D printing of complex pipeline systems reduces verification cycle by 80%.
• CNC precision machining of Automotive Electronic connector molds.

2.Industry demands:

• Structural verification of battery assembly of new energy vehicle.
• Rapid testing of self-driving sensor bracket.
• Conduct exterior reviews of internal parts prior to mass production.

Aerospace

1.JS technology association:

• Titanium alloy/ superalloy prototypes meet FAA certification requirements.
• Precision casting mold production reduces research and development cycle by 50%.
• Wind tunnel testing model of complex aerodynamic profile.

2.Industry demands:

• Verification of prototype engine turbine blades.
• Functional testing of satellite antenna deployment mechanism.
• Mechanical simulation of spacecraft docking mechanism.

Medical equipment

1.JS technology association:

• Biocompatible material Custom Implant Prototypes.
• Surgical simulator 3D printing (bone/organ models).
• Customized rehabilitation equipment for fast delivery.

2.Industry demands:

• Verification frictional properties of artificial joints.
• Dental implant bite test.
• Pressure Distribution Analysis customized orthotics.

Industrial Design

1.JS technology association:

• 50+material libraries support concept validation.
• Full-color 3D-printed appearance evaluation model.
• Rapid casting master mold production (silicone mold/resin mold).

2.Industry demands:

• Home product ergonomics testing of household products.
• Verification the interior color scheme for transport vehicles.
• Robot joint motion simulation.

How to control the cost of prototype production?

Prototype production cost control requires comprehensive consideration of materials, production, post-production maintenance and other factors, the following are the main strategies:

Core Technical of Cost Control in JS Company

1.Material recycling system

• Metal powder recycling line established (92% SLM process waste powder reuse rate)
• Engineering Plastic Regeneration particle technology Developed (ABS/PC recycled material performance retention rate ≥90%)

2.Intelligent process optimization

• AI parameter recommendation system: Automatically selecting the optimal processing parameter combination based on historical data.
• Dynamic cutting force compensation: Reduce tool wear and prolong tool service life by 3 times.

3.Digital quality control

• Online Coordinate Measuring: First inspection time reduced from 2 hours to 15 minutes.
• Digital twin analogue: 87% of potential design defects identified early.

4.Green manufacturing technology

• Dry cutting techniques: 100% reduction in coolant usage and 28% reduction in energy consumption.
• Low temperature sintering process: Sintering temperature from traditional 1200°C to 600°C, energy saving 45%..

5.Flexible production system

• Fast die changing device: CNC die changing time from 4 hours to 30 minutes.
• Intelligent warehouse management: Material turnover efficiency increased by 60%.

Summary

In the process of modern product development, rapid prototyping redefine the transformation path from concept to reality by iterating the prototyping model. Whether additive manufacturing or subtractive processes, the core prototyping meaning is to verify the feasibility of design with the most minimum cost and shortest cycle, and accelerate innovation loop cycle. From the sleek appearance of consumer electronics to high-performance components in aerospace, rapid prototype technology continues to push the boundaries of materials and processes, visualizing complex structures and making functionality testable. In the future, with the deep integration of intelligent algorithms and green manufacturing, prototyping models will be more deeply integrated into the life cycle of enterprise development, becoming a strategic tool for enterprises to deal with market uncertainty and continuously push industry innovation to agility and precision.

면책 조항

이 페이지의 내용은 정보 제공 목적만을위한 것입니다. JS 시리즈 친절하거나 명시 적 또는 암시 적으로 표현 또는 보증은 정확성, 완전성 또는 유용성에 대한 표현 또는 보증이 없습니다. 성능 매개 변수, 기하학적 공차, 특정 설계 기능, 재료 품질 및 유형 또는 유형 또는 제조업체가 Jusheng 네트워크를 통해 제공 할 것으로 추론해서는 안됩니다. 이것은 구매자의 책임입니다 부품에 대한 견적 요청 이 부분에 대한 특정 요구 사항을 결정하려면 자세한 정보를 연락하십시오

JS Team

js는 업계 최고의 회사입니다 맞춤형 제조 솔루션에 중점을 둡니다. 우리는 5,000 명 이상의 고객에게 서비스를 제공 한 20 년이 넘는 경험을 통해 높은 정밀도 cnc machining , Seete Metal Fabrication href = "https://jsrpm.com/3d-printing"> 3d printing , 주입 곰팡이 , 금속 스탬핑 및 기타 하나의 스탬핑 서비스.
공장에는 100 개 이상의 최첨단 5 축 가공 센터가 장착되어 있으며 ISO 9001 : 2015 인증. 우리는 전 세계 150 개국 이상의 고객에게 빠르고 효율적이며 고품질 제조 솔루션을 제공합니다. 볼륨 저용량이 적거나 대량 사용자 정의이든 24 시간 이내에 가장 빠른 배송으로 귀하의 요구를 충족시킬 수 있습니다. JS 기술 효율성, 품질 및 전문성을 선택하는 것을 의미합니다.
더 배우려면 : jsrpm.com

FAQs

1.Does prototype production require the addition of supporting structures?

Whether to add support structures to prototype production depends on the type of process. For example, when FDM and SLA are used to print suspension structures, temporary brackets need to be added to prevent deformation and should be removed and polished upon completion. Due to the self-supporting nature of the powder, SLS technology usually does not require additional support, but it can affect the smoothness of the surface and requires reprocessing.

2.What should we do if the surface of the rapid prototyping is rough?

rapid prototyping rough surfaces can be treated by grinding, sandblasting or chemical polishing. For example, 3D-printed parts use sandpaper or chemicals to remove layered patterns, CNC machining and polishing to improve smoothness and ensure that functional or appearance requirements are met.

3.How long does it take for prototype production?

prototype production time vary according to process and complexity: simple plastic components (e.g. FDM) can be completed in a matter of hours, metal components or precision structures (e.g. CNC) require 1-3 days, and post-processing (polishing/coating) takes 1-2 days. Small batch customization or complex design may prolong the cycle, and advance communication of specific requirements is recommended.

4.Can prototypes be used directly in mass production?

Prototypes usually need to be adjusted before mass production can begin. For example, 3D-printed parts may need to replace mass-produced materials,such as metals, while CNC prototypes may need to optimize molds. Direct conversion may cause performance or cost problems, and gradual verification is recommended.

Resources

Prototype

3d printing

Rapid prototyping

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JS

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CNC 가공, 3D 프린팅, 우레탄 주조, 빠른 툴링, 사출 성형, 금속 주물, 판금 및 압출을 전문으로합니다.

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